From Design to Production: The Full-Service Metal Forming Advantage

Metal Stamping 

Metal stamping plays a critical role in manufacturing high volumes of consistent, precision-formed parts. At CCI, stamping is a core service supported by in-house engineering and modern tooling. Every stamped product is developed with performance, repeatability, and cost-efficiency in mind. 

Our stamping department is equipped to meet a wide range of technical requirements, from tight tolerances to integrated features. Projects are approached with a focus on process design, material optimization, and real-time quality monitoring to support your production goals.

What We Offer 

The CCI team provides several metal stamping capabilities, including: 

• Progressive stamping
• Compound stamping
• In-die staking
• Hybrid progressive transfer tooling
• Secondary metal integration 

These options allow us to streamline production and reduce the need for secondary operations, helping to control costs while meeting demanding quality expectations.

What We Produce 

Stamped parts range from simple forms to complex components across multiple industries. Common stamped products include: 

• Stampings
• Brackets
• Clips
• Clamps
• Shields
• Protectors
• Plates
• Custom-designed pieces built to customer specifications

What You Can Expect from CCI 

Working with our stamping team means access to practical, engineering-driven support from day one. Customers benefit from: 

• Technical guidance during part design and prototyping
• Process improvements that increase throughput and reduce waste
• Reliable production quality with real-time monitoring and in-tool sensors
• Short lead times and dependable delivery schedules
• Repeatable performance that supports long-term program success 

Each solution is shaped by your application, budget, and timing. We focus on what works and then we make it happen. 

Wire Forming 

Wire forming is a fast, flexible process used to bend and shape wire into functional parts and assemblies. At CCI, wire forming plays a central role in our ability to meet complex design needs quickly and efficiently. Our advanced equipment and hands-on engineering support help deliver consistent, production-ready results without long lead times or high tooling costs. 

Projects that would be cost-prohibitive with traditional stamping can often be completed more efficiently through wire forming. For customers who need flexibility and speed, it’s an ideal option.

What Wire Forming Looks Like at CCI 

Our in-house wire forming capabilities are designed to help customers move quickly from concept to production. CCI supports: 

• Low tooling costs for budget-conscious projects
• Zero scrap initiatives to reduce material waste
• A practical alternative to complex stamping when shapes or volumes don’t justify expensive dies 

Wire forming at CCI isn’t just about shaping metal; it’s about designing smarter paths to production.

What You Can Expect from CCI 

Customers choose CCI for flexibility, turnaround speed, and the ability to tackle complex shapes with confidence. Key capabilities include:

Flexibility in Part Complexity

• Multi-axis control with 24-axis wire forming equipment
• Dual head bending for advanced part geometries

Custom Engineered Solutions

• Our team can integrate a variety of secondary processes directly into wire forming:
  • • Anti-rotation features
    • Fastener location
    • Cold heading
    • Swedging
    • Coin & pierce
    • Welding
    • Chamfering
    • In-line heat treatment
    • In-line stress relief
    • Drilling
    • Threading
    • Milling

Efficient Inventory Control

• Short production lead times and a Just-in-Time (JIT) production model help minimize inventory burdens and improve responsiveness across your supply chain.

Quick Turn Prototyping

• Prototype runs can often be completed in just days, giving you the freedom to test, iterate, and finalize designs without extended delays. 

Slide Forming / Fourslide / Multi-Slide 

Slide forming is a precise, efficient method for producing complex wire and strip metal parts without the high tooling costs or long setups often associated with other processes. At CCI, slide forming allows our team to create intricate geometries with speed and consistency, particularly when part volumes or designs demand high repeatability and minimal waste.

Why Slide Forming Matters 

Slide forming offers clear production advantages: 

• Lower tooling costs compared to progressive stamping
• Competitive piece pricing for mid- to high-volume runs
• Increased flexibility during setup and production 

This process is especially valuable when forming complex parts that require multiple bends or simultaneous actions. Unlike traditional stamping, slide forming can accommodate both wire and strip, giving customers more options during the design phase.

Products We Commonly Slide Form 

Our team produces a wide variety of parts using fourslide and multi-slide equipment, including: 

• Brackets
• Clips
• Clamps
• D-Rings
• Dampers
• Limiters
• Custom push nuts
• Custom panel nuts
• Pins
• Balancing clips
• Tie downs
• Cargo tie downs
• P-clips
• Square loops
• Flat springs
• Detent springs 

Many of these parts feature tight tolerances, specialty contours, or features that benefit from the multi-axis movement and forming speed of our slide forming systems.

What You Can Expect from CCI 

CCI supports each slide forming project with engineering input and flexible production capacity. Our customers value: 

• Adaptable manufacturing processes designed to respond to shifting demand
• Cost savings driven by lean setups and full-strip material utilization
• Zero scrap initiatives that reduce waste and improve material efficiency
• Fast turnaround through in-house tooling support and short lead times 

Slide forming helps bridge the gap between stamping and machining, delivering precise results without unnecessary complexity. 

Welding 

Welding plays an essential role in metalforming by permanently joining components with strength and precision. At CCI, welding services are integrated into broader manufacturing workflows to support structural integrity, speed, and design flexibility across a wide range of applications. 

Our in-house welding capabilities allow us to respond quickly to project needs while maintaining full control over quality and throughput. When your design calls for fast, repeatable joining methods, CCI offers the equipment and engineering support to get it done right.

Welding Capabilities at CCI 

We offer multiple welding services to match your specific part design and production goals, including: 

• Resistance spot welding – ideal for fast, repeatable welds with minimal fixturing
• Projection welding – effective for welding nuts, bolts, and part-to-part assemblies
• Robotic MIG welding – enables consistent weld quality and higher throughput
• Manual MIG welding – flexible for parts with unique configurations
• TIG welding – best suited for applications that require high precision and clean finishes 

Each method is selected based on material type, geometry, volume, and cost considerations.

What You Can Expect from CCI 

Customers trust our welding team to deliver speed, reliability, and production-ready results: 

• Production rates are optimized for throughput without compromising accuracy
• Defect-free results are achieved through built-in quality systems and poka-yoke safeguards
• Automated welding services use programmable equipment and robotics to increase consistency, reduce cycle times, and support operator safety 

The goal is simple: deliver clean, accurate welds every time, at the rate you need. 

Assembly 

Part assembly is a critical process that affects both part performance and overall product reliability. At CCI, our approach to assembly focuses on repeatable accuracy and built-in quality from start to finish. Every assembly project receives engineering attention and process control to support long-term performance in the field. 

Customers depend on CCI to handle complex assembly requirements while maintaining clear communication, tight timelines, and consistent output.

Assembly Services at CCI 

We support a variety of manual assembly, semi-automated assembly, and fully automated assembly services, including: 

• Rivets
• Clinch nuts
• Plastic clips
• Part protection features
• Part marking
• Heat shield installation
• Part labeling 

Each assembly line is designed to meet the functional and dimensional requirements of your specific product, whether for standalone components or integrated assemblies.

What You Can Expect from CCI 

Our team brings process discipline and engineering problem-solving to every assembly job. Customers can expect: 

• Precise measurements that support dimensional accuracy and proper fit
• Solutions-based engineering to design the most efficient process for each project
• Quality assurance at every step, including poka-yoke safeguards and part-specific checks 

From individual subassemblies to high-volume production, CCI delivers a dependable, quality-first approach that helps customers meet launch goals and performance targets. 

Tooling 

Tooling refers to the custom-built equipment used to shape, cut, bend, or assemble metal components during manufacturing. In most metalforming operations, tools include dies, molds, jigs, fixtures, and punch assemblies, each tailored to produce specific part geometries with high repeatability. 

Without precise tooling, it’s difficult to maintain part consistency, meet tolerance requirements, or achieve efficient cycle times. That’s why tooling is foundational to any successful production run. 

At CCI, tooling is fully integrated into our process. Every tool is engineered, built, and maintained in-house, giving us greater control over timing, cost, and quality.

Why In-House Tooling Matters 

Our in-house tooling program helps customers achieve better results, faster: 

• Improved lead times by eliminating delays tied to outside tool shops
• Reduced costs by managing design, build, and revisions under one roof
• Consistent part quality due to tighter control over tooling accuracy
• Tools built to last, using durable materials and robust construction
• Made in the USA at our facility in Plymouth, Michigan
• Maintenance done in-house, with preventative service that minimizes downtime 

New tools and existing programs both benefit from our complete in-house support. CCI manages the entire tooling lifecycle from concept and design through production and repair. 

Procurement Specialists 

Procurement professionals face a constant balancing act: juggling cost, lead time, and quality while managing supplier relationships and meeting internal expectations. CCI supports procurement teams with responsive communication, reliable performance, and solutions-based manufacturing that keeps projects moving. 

We understand the pressure of sourcing under tight timelines. That’s why we approach every project with a focus on collaboration, transparency, and execution.

Communication That Keeps You Informed 

Lack of communication from a supplier can derail even the most carefully planned schedule. At CCI, clear updates and consistent touchpoints are built into every stage of our process. Customers never have to wonder where their project stands – or what’s coming next. 

Our team acts as an extension of yours, helping you stay aligned with engineers, program managers, and stakeholders across your organization.

Total Cost Management, Not Just Price 

Cost is more than a number on a quote. When evaluating a supplier, procurement leaders must also consider service quality, delivery reliability, and future scalability. CCI builds long-term relationships that deliver value beyond the initial transaction. 

Our in-house capabilities reduce your exposure to external delays and help eliminate secondary costs tied to miscommunication, part quality issues, or late deliveries.

Reliable Partnerships That Perform 

A dependable supplier supports your supply chain, rather than complicating it. CCI helps reduce sourcing risks by maintaining: 

• Proactive communication
• Production stability across multiple processes
• Flexibility in volume and scheduling 

We don’t just meet your spec – we work with you to anticipate changes, adjust timelines, and keep your team in control of the supply chain.

Solutions-Based Manufacturing That Adapts to Your Needs 

Every part begins with a conversation. Our engineers review your project requirements, evaluate part feasibility, and select the best path forward using agile, in-house capabilities. If your needs change, we’re structured to pivot. 

Our agile manufacturing approach supports: 

• Cost-effective production strategies
• Flexible tooling and forming options
• Shorter lead times through integrated services
• Cross-functional collaboration between sourcing, engineering, and production 

We focus on helping procurement teams meet demands without sacrificing quality or control. 

Engineers 

Designing a great part is only half the challenge; making sure it functions in the real world is where it gets more complex. CCI partners with engineering teams to solve production problems early, reduce guesswork, and guide projects toward successful execution. 

We speak the same language because we’re engineers too. Our approach is technical, collaborative, and grounded in what it takes to get parts made right the first time.

Challenges We Help Solve

Part Feasibility
A part that looks great in CAD still must work within the realities of tooling, materials, and performance. We evaluate manufacturability from the start and help identify the best method for forming or joining each feature.

Flexible Engineering
Designs evolve, and so should your manufacturing partner. CCI adapts quickly as specifications shift, working with your team to refine the process without slowing the program down.

Reliable Design Support
We don’t just build to print. Our engineers provide input to improve durability, tolerance, and production efficiency. That support can be the difference between a part that works in theory and one that holds up in production.

How We Support Your Process

Prototype Design
Our engineers collaborate with your team to develop prototypes based on your specifications. We move quickly, helping you test ideas, gather data, and validate concepts without losing time on the production schedule.

Product Testing
Before anything goes into full-scale manufacturing, we test for form, fit, and function. This early testing helps catch issues that could impact reliability or require costly changes later on.

Full-Scale Metalforming Solutions
Once your part is validated, our in-house capabilities make the transition to production straightforward. Stamping, wire forming, slide forming, welding, and assembly are all under one roof, so you can move from prototype to production without having to restart with a new vendor. 

Program Managers 

Program managers keep everything moving. You coordinate between teams, balance conflicting priorities, and make sure projects stay on track. At CCI, we understand how much depends on communication, consistency, and accountability, and we’re built to support all three. 

When you work with us, you gain a partner who takes ownership of their role in the supply chain and helps you maintain control over the entire process.

Supporting Internal Communication 

Program managers often act as the link between engineering and procurement. We help make that communication easier by providing clear, timely updates and practical solutions that align with both departments. Our goal is to keep your teams in sync, not add friction.

Checking Feasibility from Every Angle 

When a part is sourced, it needs to work for the engineers, not just the budget. Our team checks part feasibility against design specs to avoid surprises later in the production cycle. That collaboration helps prevent costly rework and missed deadlines.

Managing Supply Chain Complexity 

We coordinate timelines, maintain supplier communication, and track production milestones closely. Whether you’re managing a single component or a multi-part assembly, our team helps reduce bottlenecks by staying responsive and organized.

A Solution-Based Engineering Approach 

Solving problems through metalforming is what we do best. Our engineers work directly with your team to identify challenges early and recommend efficient production paths. That collaborative mindset results in parts that perform better and launch faster.

Built-In Quality Assurance 

Every step of our process includes quality checks, starting with the first prototype and continuing through final delivery. We stay in close contact throughout production, so you know exactly how the project is progressing and what to expect.

Collaborative, Cost-Conscious Processes 

Success doesn’t happen in silos. Our cross-functional approach helps reduce production costs, shorten lead times, and build trust over time. The more we understand your project, the better we can support your team.

Continuous Training & System Knowledge 

Every CCI team member is trained on the equipment they use daily. We also maintain company-wide familiarity with our ERP system (PLEX software), allowing us to keep production visible, track key metrics, and share real-time data during customer visits or audits. 

Choosing a manufacturing partner means more than comparing quotes. You need a team that understands your goals, adapts to your timeline, and delivers every time. CCI has built our process around what matters most to customers: clear communication, engineering support, and reliable results.

Here’s what sets us apart:

If you’re looking at metal stamping companies in Michigan for your next project, we’re ready to help. 

CCI supports engineers, procurement specialists, and program managers with practical solutions and responsive service. From concept to production, our team is here to answer questions, review drawings, and deliver the parts you need to keep your program moving.

Let’s solve your next metalforming challenge – together.